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Industrial Robot 1+X Operation & Maintenance Training Workstation
Advanced modular platform for industrial robot operation, maintenance, programming and system integration training.
Product Overview
The Industrial Robot 1+X Operation & Maintenance Training Workstation is a comprehensive modular teaching and assessment platform for vocational colleges, technical institutes and industrial automation training centers. It combines robot operation, assembly, machine vision, dispensing, palletizing, tool changing, polishing, welding, PLC control and offline programming in one training environment.
Interchangeable training modules allow instructors to configure exercises for different skill levels and assessment objectives. The platform supports robot initialization, programming, coordinate calibration, industrial communication, system commissioning, maintenance and troubleshooting.
Offline programming tools support simulated process planning and trajectory verification for dispensing, grinding, welding and palletizing exercises, helping learners prepare programs before running them on physical equipment.
Key Features
Eight hands-on modules demonstrate essential robot integration and maintenance skills. Available configurations vary by training level; confirm the final module list when requesting a quotation.
Assembly & Conveyor
Practice feeding, conveying, detection, robotic pickup and pneumatic fixture-based assembly in an integrated sequence.
Vision Inspection
Explore CCD camera inspection of workpiece color, dimensions and markings, with results communicated to the control system.
Dispensing & Trajectory
Calibrate TCP, establish coordinate systems and program simulated adhesive-dispensing paths on shaped trajectory panels.
Storage Rack
Store and retrieve workpieces from an upright warehouse rack to practice automated material handling and production flow.
Palletizing
Program robotic transfer of fed workpieces to a palletizing base, including positioning and repeatable stacking operations.
Quick-Change Tooling
Learn how a robot changes between handling, dispensing and welding tools using a modular tool-changing station.
Polishing & Deburring
Simulate finishing operations using replaceable grinding tools and a protected polishing station.
Welding Positioner
Coordinate robot motion with a servo-controlled workpiece positioner to practice welding paths and position changes.
Integrated Training System
Industrial Robot Unit
Robot hardware for manual operation, programming, motion control, tool calibration, I/O communication and maintenance exercises. The supplier document lists a refurbished imported ABB120 robot for one configuration; verify the supplied model.
PLC & HMI Control
PLC-based process coordination with an HMI touchscreen, push-button controls and status indicators. The documented configuration lists a Mitsubishi 3U-48M PLC.
Vision & Inspection
Camera, lens, lighting and image-processing software support workpiece recognition and data exchange with the automation system.
Assembly & Material Supply
Feeding mechanism, conveyor, sensors and pneumatic fixture simulate automated workpiece transfer and assembly.
Quick-Change Tool Station
Interchangeable end effectors support handling, dispensing, welding and palletizing tasks.
Offline Programming
Three-dimensional workstation resources support virtual programming and trajectory verification for robot applications.
Electrical & Pneumatic Systems
Practice actuator wiring, sensors, pneumatic valves, air supply and fault diagnosis through integrated control exercises.
Modular Training Platform
Aluminum-profile frame and movable module bases support different teaching and assessment configurations.
Technical Specifications
View Technical Specifications
| Product | Industrial Robot 1+X Operation & Maintenance Training Workstation |
| Training Level | Intermediate to Advanced; modular configurations |
| Power Supply | Single-phase AC 220 V ±10%, 50 Hz |
| Total Power Consumption | ≤1.5 kW |
| Operating Temperature | −10 to 40°C |
| Relative Humidity | ≤90% at 25°C |
| Overall Dimensions (Overview) | 1400 × 1200 × 800 mm |
| Main Frame Dimensions (Module Table) | 1400 × 1200 × 900 mm |
| Frame | Industrial aluminum profiles with powder-coated sheet metal and caster wheels |
| Electrical Safety | Grounding and leakage protection; insulated training sockets and leads |
| Robot | Supplier lists a refurbished imported ABB120 robot for one configuration; confirm model and condition |
| PLC | Mitsubishi 3U-48M (supplier-listed configuration) |
| HMI | Touchscreen with four push buttons and indicators |
| Vision | CCD camera, lens, lighting and processing software |
| Training Modules | Robot, assembly, material supply, vision, dispensing, warehouse, palletizing, tool change, polishing, welding, PLC, HMI, offline programming and pneumatic systems, depending on configuration |
Supplier document discrepancy: overall height is listed as 800 mm in the general specifications and 900 mm in the frame module table. Please verify the final dimensions, robot model, refurbished/new status and module inclusions before ordering.
Training Applications
- Robot setup and maintenance: Installation, initialization, data backup, restoration and parameter configuration.
- Robot motion and programming: Manual jogging, single-axis and linear movement, TCP calibration and workpiece coordinate systems.
- Industrial communication: Robot I/O, fieldbus and PLC-to-robot communication.
- Machine vision: Camera setup, color/size/shape recognition and vision-guided data exchange.
- Production process simulation: Feeding, assembly, palletizing, grinding, deburring, welding and dispensing trajectories.
- Tooling and motion coordination: Quick-change tools, positioner coordination and optional force-sensor exercises.
- PLC and HMI: Program development, servo speed/position control, touchscreen configuration and communications.
- Fault diagnosis: PLC logic faults, system parameter errors, electrical wiring issues and sensor signal troubleshooting.
- Offline programming: Simulation, trajectory planning and collision-interference checking.
Configuration by Training Level
The factory’s training-level matrix identifies the following as standard across beginner, intermediate and advanced configurations: robot unit, dispensing, palletizing, quick-change tooling, workpieces, workstation, HMI, PLC and air supply.
Assembly, raw-material feeding and vision are listed as optional at beginner level and standard at intermediate/advanced levels. The warehouse module is listed as standard at advanced level only. Polishing, welding and programming software are also listed as standard at advanced level and optional at lower levels. Confirm the final bill of materials with the factory.
Suitable For
Vocational Colleges
Structured teaching in industrial robot operation, programming and maintenance.
Technical Training Centers
Intermediate and advanced hands-on assessment across multiple automation skills.
Mechatronics Laboratories
Integrated study of robotics, PLCs, machine vision, sensors and pneumatics.
Skills Assessment Facilities
Configurable practical training tasks, system commissioning and fault-finding exercises.
Upgrade Your Robotics Training Laboratory
Request a configuration proposal for your training level, preferred robot model, module selection and curriculum objectives. Contact Outdevice for technical documentation and a quotation.
